: Physically adjusting or replacing parts like dies, molds, or blades.
: Gathering tools and materials before the current batch ends. The Changeover
The gold standard for optimizing this process is the method. The goal is to reduce changeover times to "single digits"—meaning less than 10 minutes. Change the Way You Think About Changeover – Part 1 : Physically adjusting or replacing parts like dies,
: The "ramp-up" period until the machine reaches full speed and quality. Reducing Downtime with SMED The goal is to reduce changeover times to
: Removing leftover materials and cleaning the equipment.
A changeover isn't just the moment a switch is flipped; it involves four distinct phases:
In manufacturing and systems management, a is the complete process of converting a machine or production line from making one product to another. It is a critical period where a machine is "down" and not creating value, making its efficiency a top priority for lean operations. The Anatomy of a Changeover